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🇨🇦 456A · BLOCK E · ~16% OF THE EXAM

Oxy-Fuel & Cutting Processes — Welder (456A) Practice Questions

Oxy-Fuel & Cutting Processes makes up about 16% of the 456A Welder Red Seal exam. Below are 5 free practice questions from this block, each with the answer and a plain-English explanation of why it is right.

Practice all 14 Oxy-Fuel & Cutting Processes questions →

Free Oxy-Fuel & Cutting Processes practice questions

  1. 1.Oxy-fuel cutting of steel works because:

    • A.The flame melts the steel
    • B.The flame preheats steel to kindling temperature (~1600°F), then the oxygen jet rapidly oxidizes (burns) the iron✓
    • C.The acetylene cuts
    • D.High pressure cuts

    Why: Oxy-fuel cutting = rapid oxidation. Preheat to cherry red → high-pressure O₂ jet → iron + O₂ = iron oxide (slag) + heat. The heat sustains the reaction. Only works on ferrous metals.

  2. 2.When shutting down oxy-acetylene equipment, the correct sequence is:

    • A.Close oxygen first
    • B.Close acetylene torch valve first, then oxygen, then cylinder valves (acetylene first, oxygen first), bleed lines✓
    • C.Close both simultaneously
    • D.Just walk away

    Why: Shutdown: close torch acetylene → close torch oxygen → close acetylene cylinder → close oxygen cylinder → open torch valves to bleed lines → close torch valves.

  3. 3.Air carbon arc gouging (CAC-A) removes metal using:

    • A.Grinding
    • B.A carbon electrode melts the metal and compressed air blows the molten metal away✓
    • C.Oxy-fuel
    • D.Laser

    Why: Carbon electrode arc melts base metal. High-pressure air jet behind the electrode blasts molten metal out, creating a U-shaped groove. Used for back-gouging, defect removal, and preparation.

  4. 4.Brazing differs from welding in that brazing:

    • A.Melts the base metal
    • B.Joins metals using a filler with melting point above 450°C but below the base metal melting point✓
    • C.Uses no filler
    • D.Only works on steel

    Why: Brazing: base metal does NOT melt. Filler metal flows into the joint by capillary action. Strong joints without distorting the base metal. Used for dissimilar metals.

  5. 5.Drag cutting speed is indicated when the cutting stream exits the bottom of the plate:

    • A.Ahead of entry point
    • B.Slightly behind the entry point — a slight drag is normal and acceptable✓
    • C.Exactly vertical
    • D.At 45° forward

    Why: Slight drag (cutting stream exits slightly behind entry): normal, indicates reasonable speed. Too much drag: too fast, incomplete cut. No drag/leading: too slow, wasting gas.

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Other 456A exam blocks

Occupational Skills & SafetySMAW (Stick Welding)GMAW/FCAW (MIG/Flux Core)GTAW (TIG Welding)Metallurgy & Quality Control

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