1.Oxy-fuel cutting of steel works because:
- A.The flame melts the steel
- B.The flame preheats steel to kindling temperature (~1600°F), then the oxygen jet rapidly oxidizes (burns) the iron✓
- C.The acetylene cuts
- D.High pressure cuts
Why: Oxy-fuel cutting = rapid oxidation. Preheat to cherry red → high-pressure O₂ jet → iron + O₂ = iron oxide (slag) + heat. The heat sustains the reaction. Only works on ferrous metals.
2.When shutting down oxy-acetylene equipment, the correct sequence is:
- A.Close oxygen first
- B.Close acetylene torch valve first, then oxygen, then cylinder valves (acetylene first, oxygen first), bleed lines✓
- C.Close both simultaneously
- D.Just walk away
Why: Shutdown: close torch acetylene → close torch oxygen → close acetylene cylinder → close oxygen cylinder → open torch valves to bleed lines → close torch valves.
3.Air carbon arc gouging (CAC-A) removes metal using:
- A.Grinding
- B.A carbon electrode melts the metal and compressed air blows the molten metal away✓
- C.Oxy-fuel
- D.Laser
Why: Carbon electrode arc melts base metal. High-pressure air jet behind the electrode blasts molten metal out, creating a U-shaped groove. Used for back-gouging, defect removal, and preparation.
4.Brazing differs from welding in that brazing:
- A.Melts the base metal
- B.Joins metals using a filler with melting point above 450°C but below the base metal melting point✓
- C.Uses no filler
- D.Only works on steel
Why: Brazing: base metal does NOT melt. Filler metal flows into the joint by capillary action. Strong joints without distorting the base metal. Used for dissimilar metals.
5.Drag cutting speed is indicated when the cutting stream exits the bottom of the plate:
- A.Ahead of entry point
- B.Slightly behind the entry point — a slight drag is normal and acceptable✓
- C.Exactly vertical
- D.At 45° forward
Why: Slight drag (cutting stream exits slightly behind entry): normal, indicates reasonable speed. Too much drag: too fast, incomplete cut. No drag/leading: too slow, wasting gas.
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