1.GTAW (TIG) uses what type of electrode?
- A.Consumable wire
- B.Non-consumable tungsten electrode with separate filler rod added by hand✓
- C.Flux-coated rod
- D.Self-shielding wire
Why: Tungsten: extremely high melting point (3422°C). Does not melt into the weld (non-consumable). Filler rod is added separately by hand. Produces highest quality welds.
2.Tungsten contamination of the weld pool happens when:
- A.Normal operation
- B.The tungsten touches the molten puddle or filler rod — requiring regrinding✓
- C.Argon flow is correct
- D.The arc is too short
Why: Touching tungsten to puddle: tungsten transfers to the weld (inclusion) and contaminates the tip. Stop, break off contaminated tip, regrind to a point on a dedicated grinding wheel.
3.The purpose of back-purging stainless steel GTAW root passes:
- A.Cooling
- B.Prevent oxidation (sugaring) on the root side by displacing air with argon✓
- C.Adding colour
- D.Increasing speed
Why: Argon purge on the root side prevents chromium oxidation. Sugar (black oxide) = weak, corroded root. Purge until O₂ is below 1% (use O₂ monitor or purge for calculated time).
4.Tungsten electrode tip shape for DC welding on steel:
- A.Flat
- B.Ground to a point (15-30° included angle) for focused, stable arc✓
- C.Ball shape
- D.Square
Why: Pointed tip: precise, focused arc ideal for steel/stainless on DCEN. Grind longitudinally (not radially) on a dedicated wheel. Balled tip only for AC aluminum.
5.Post-flow (gas after-flow) on a GTAW torch protects:
- A.The regulator
- B.The hot tungsten and solidifying weld from oxidation after the arc stops✓
- C.The gas lens
- D.The filler rod
Why: Post-flow: argon continues after arc stops to shield the cooling weld and tungsten. Typically 5-15 seconds. Without it: tungsten oxidizes (contaminates), weld discolours.
6.When TIG welding stainless steel, the filler rod should be:
- A.Carbon steel
- B.Matching or slightly overalloyed grade (e.g., ER308L for 304, ER316L for 316)✓
- C.Pure tungsten
- D.Flux-coated
Why: Match or overalloy: ER308L for 304SS, ER316L for 316SS. 'L' = low carbon (prevents sensitization). ER309L for dissimilar (carbon to stainless) joints.
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