1.Hardening of tool steel involves heating to the critical temperature and then:
- A.Slow cooling in the furnace
- B.Rapid cooling (quenching) in oil, air, or water depending on the steel type✓
- C.Holding at room temperature
- D.Cooling in sand
Why: Heating above critical temperature austenizes the steel. Rapid quenching traps carbon in a martensitic structure = hard. Quench medium depends on steel type: O-series=oil, A-series=air, W-series=water.
2.D2 tool steel is classified as:
- A.Water-hardening
- B.Air-hardening high-chromium cold work tool steel✓
- C.Oil-hardening
- D.High-speed steel
Why: D2 is high-carbon, high-chromium (12%) cold work die steel. Air-hardening with excellent wear resistance. Widely used for blanking dies, forming dies, and punches.
3.Stress relieving is performed at what temperature range?
- A.Above critical temperature
- B.Below critical temperature (typically 1000-1200°F / 540-650°C)✓
- C.Room temperature
- D.Freezing temperature
Why: Stress relieving heats below the critical temperature to relax internal stresses from machining, welding, or forming WITHOUT changing the hardness or microstructure.
4.Case hardening (carburizing) produces:
- A.Through hardness
- B.A hard outer case with a tough, ductile core✓
- C.A soft surface
- D.Uniform softness
Why: Carburizing adds carbon to the surface layer at high temperature. After quenching, the carbon-enriched case is hard (wear-resistant) while the low-carbon core remains tough (shock-resistant).
5.Rockwell C hardness testing uses what indenter and load?
- A.Steel ball, 100 kgf
- B.Diamond cone (brale), 150 kgf major load✓
- C.Steel ball, 60 kgf
- D.Diamond pyramid, 50 kgf
Why: Rockwell C: diamond cone indenter (brale), 10 kgf minor load + 150 kgf major load. Used for hardened steels (20-68 HRC). Rockwell B uses a ball indenter for softer materials.
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